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Forschungsstelle
BFE
Projektnummer
SI/501627
Projekttitel
Cover Power – Smart Glass Coatings for Innovative BiPV Solutions

Texte zu diesem Projekt

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Schlüsselwörter
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Schlussbericht
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Erfasste Texte


KategorieText
Schlüsselwörter
(Englisch)
Photovoltaics / BIPV / Solar-ERA.NET
Kurzbeschreibung
(Englisch)

The “Energy Performance of Buildings Directive” requires that all new buildings in Europe must be nearly zero energy buildings by 31st December 2020 (public buildings by 31st December 2018). Consequently, this directive is one key driver for an evolving market for building integrated photovoltaic (BiPV) products. It is anticipated, that by 2020 the majority of newly constructed buildings in Europe will generate substantial amounts of photovoltaic electricity. Key needs for BiPV which are also explicitly addressed in the current SET-plan of the Solar Europe Industry Initiative are:

  • Flexibility of design and improved aesthetics
  • Optimisation of performance and improved optical appearance at reduced costs;
  • Industrial low-cost manufacturing process for producing BiPV products with tailored design

There are several approaches to tackle the requirements listed above. One of them is to print onto the inner side of cover glasses. However, when trying to realize clear and bright colours that approach corresponds to efficiency losses of up to 50% for the PV module. The reason for printing on the inner side of the cover glass is related to reliability issues and abrasion of the used inks. Recently several printing inks and coating technologies for covering the outer side of glass became available which are already used in construction business but almost not for BiPV applications.

When analysing the reasons of the optical appearance of photovoltaics it becomes clear that its appearance is predominantly determined by the cover glass. In particular the reflections at the surface of the cover glass are substantially higher (more than twice) than those at the solar cell. From an optical design perspective this fact makes it difficult to tune the aesthetics of a photovoltaic module effectively only by changing the colour of the cells. More promising is the approach to tackle the surface which is mainly responsible for the design: The air-glass interface. Combining different kinds of coatings with various patterns of glass allow for new degrees of freedom in designing new BiPV solutions. In particular an issue could be tackled which turned out to be a road-block for some façade integrated BiPV projects -namely glare.

The target of the project is to develop BiPV module prototypes based on glass-glass technology and c-Si solar cells (including bi-facial cells) and applying novel glass coatings for the outer side (environmental side) of the cover glasses. Those module prototypes should show the following properties:

  • Flexible and innovative design in terms of colour and surface texture;
  • Minimum glare (less than 0.1% of specular reflection);
  • At least 150 W/m² (STC) by exploiting back reflected light in bi-facial cells;
  • Ageing and adhesion of surface coatings are investigated and reliable for at 30 years.

A further objective is to realize a prototype BiPV installation for demonstrating the feasibility of the prototypes, which will be in operation beyond the end of the project.

Schlussbericht
(Deutsch)

Im Rahmen des Projektes konnte gezeigt werden, inwieweit vier verschiedene Technologien - Inkjet-Druck, Siebdruck, Glasgranulat (Starshine®) und Sol-Gel-Verfahren - hinsichtlich ihrer optischen Eigenschaften, aber auch ihrer Stabilität gegenüber verschiedenen relevanten Witterungseinflüssen als Beschichtungsmaterialien für die BIPV-Anwendung genutzt werden können. Dabei konnte für alle Technologien, außer der Starshine®-Beschichtung demonstriert werden, dass diese für die geplante Applikation infrage kommen. Zusätzlich wurde die Spezifikation der mit diesen Technologien beschichteten BIPV-Module erarbeitet und deren Implementierung in einer Testfassade geplant. Zu diesem Zweck wurde ein eigenes Backrailsystem zur „unsichtbaren“ Installation von hinterlüfteten Modulen in einer Fassade konzipiert und entwickelt.

Im letzten Projektjahr wurden die Aktivitäten nunmehr einerseits auf die Realisierung und den Betrieb der Testfassade konzentriert. Andererseits erfolgte eine umfassende Evaluierung und Alterungstests an kleineren Prototypen- sowie an großflächigen BIPV Modulen unter Standardbedingungen, welche final die Eignung der zum Einsatz gebrachten Technologien demonstrieren sollen.

Schlussbericht
(Englisch)

In the frame of this project, it was possible to show to what extent four different coating technologies – inkjet printing, screen printing, glass granulate (Starshine®) and sol-gel method - could be exploited as outer coating material for BIPV applications in terms of their optical properties but also their stability against various relevant weathering influences. It was possible to demonstrate for all technologies, except the Starshine®coating, that they are suitable for the planned application. In addition, the specification of the BIPV modules coated with these technologies was developed and their implementation in a test façade was realized. For this purpose, a separate back-rail system for the "invisible" installation of ventilated modules in a façade was designed and developed.

In the last year of the project, the activities were concentrated on the realization and operation of the test façade. On the other hand, a comprehensive evaluation and aging tests was carried out on smaller prototype and large-scale BIPV modules under standard conditions, which are intended to finally demonstrate the suitability of the technologies used. Finally, using the three coating technologies - inkjet printing, screen printing, and sol-gel method, bifacial PV modules were produced and their potential for the even more efficient use of photovoltaics as a renewable energy source with regard to the use of coating technologies was examined.

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Schlussbericht
(Französisch)

Dans le cadre du projet, il a été possible de montrer dans quelle mesure les quatre technologies de revêtement différentes - impression jet d'encre, sérigraphie, granulés de verre (Starshine®) et méthode sol-gel pouvaient être exploitées comme matériau de revêtement extérieur pour les applications BIPV en termes de propriétés optiques mais aussi de stabilité contre diverses influences climatiques pertinentes. Il a été possible de démontrer pour toutes les technologies, à l'exception du revêtement Starshine®, qu'elles sont adaptées à l'application envisagée. De plus, la spécification des modules BIPV revêtus de ces technologies a été élaborée et leur mise en œuvre dans une façade d'essai a été réalisée. À cette fin, un système de rail arrière séparé pour l'installation "invisible" de modules ventilés dans une façade a été conçu et développé.

Au cours de la dernière année du projet, les activités se sont concentrées sur la réalisation et l'exploitation de la façade d'essai. D'autre part, une évaluation complète et des tests de vieillissement ont été effectués sur des prototypes plus petits et des modules BIPV à grande échelle dans des conditions standard, qui visent à démontrer enfin l'adéquation des technologies utilisées. Enfin, en utilisant les trois technologies de revêtement - impression à jet d'encre, sérigraphie et méthode sol-gel, des modules PV bifaciaux ont été produits et leur potentiel pour une utilisation encore plus efficace du photovoltaïque comme source d'énergie renouvelable en ce qui concerne l'utilisation des technologies de revêtement a été examiné.