The civil aviation emission inventory of Switzerland is a bottom-up emission calculation based on individual aircraft tail numbers, which includes the tail numbers of helicopters. Although helicopters may be considered a minor source of aviation emissions, it is interesting to see that in a small country like Switzerland, more than 1000 individual helicopters have been flying in the last couple of years, some of them doing thousands of cycles or so called rotations. Switzerland therefore needs to include helicopters in the country’s aviation emission inventory. However helicopter emissions are extremely difficult to assess because their engine emissions data are usually not publicly available and there is no generally accepted methodology on how to calculate helicopter emissions known by FOCA. In the past, the helicopter emission estimations done by FOCA have been based on two engine data sets only. Assumptions for fuel flow and Nitrogen oxides (NOx) have been conservative and it has become evident that the share of helicopter emissions in the emission inventory of Switzerland has been significantly overestimated so far, at least for CO2 and NOx.
FOCA therefore launched project HELEN (HELicopter ENgines) in January 2008 with the main goal to fill significant gaps of knowledge concerning the determination of helicopter emissions and to further improve the quality of the Swiss civil aviation emission inventory. The FOCA activity for engine emission testing is based on Swiss aviation law[1], which states that emissions from all engine powered aircraft have to be evaluated and tested. The legal requirement also incorporates aircraft engines that are currently unregulated and do not have an ICAO[2] emissions certification – like aircraft piston, helicopter, turboprop and small jet engines. Helicopter engine emissions have been measured at the engine test facility of RUAG AEROSPACE, Stans, Switzerland, where turboshaft engines are tested after overhaul. The measured turboshaft engines are owned by the Swiss Government. As turboshaft engine emissions measurements during ordinary engine performance tests are not very costly, the measurements have been extended to incorporate particle emissions, smoke number, carbonyls and to study the influence of different probe designs used for small engine exhaust diameters. These measurements have been performed by DLR INSTITUTE OF COMBUSTION TECHNOLOGY, Stuttgart, Germany. The documentation of the measurements is currently in preparation for publication.
The results of the measurements as well as confidential helicopter engine manufacturer data are the basis for the suggested mathematical functions for helicopter engine emission factors and fuel flow approximations. In order to make the functions work, only the input of shaft horsepower (SHP) is necessary. The maximum SHP of the engine(s) of a certain helicopter must first be determined and can be found in spec sheets or in flight manuals. Percentages of maximum SHP for different operating modes and times in mode are listed and are differentiated between three categories of helicopters: piston engine powered, single and twin turboshaft powered helicopters. Calculated shaft horsepower for different modes is then entered into approximation formulas which provide fuel flow and emission factors.
Power settings and times in mode for the modelling have been established with in-flight measurements, from helicopter flight manuals and with the help of experienced flight instructors. The result is an estimation of LTO[3] and one hour emissions for individual helicopter types. It has to be noted that helicopters may fly many cycles (rotations) far away from an airport or heliport, especially for aerial work. To overcome problems with activity data, estimations of per hour emissions are suggested to complement the LTO values. In the case of Switzerland, helicopter companies transmit the annual flight-hours of their helicopters to FOCA, which allows applying a flight-hour based emissions calculation in most cases. This guidance suggests using the emission values per hour also for determination of helicopter cruise emissions. Finally, the guidance material offers a summary list of helicopters with estimated LTO and one hour emissions for direct application in emission inventories.
[1] SR 748.0, LFG Art. 58
[2] International Civil Aviation Organisation
[3] LTO = Landing and Take-off cycle